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THE INKWELL Continued. Feb. 4, 2007 We managed to get a couple hours in today and were able to cut and install the insulation for the left wall. We also were able to recruit a couple of the men from church to help us see if the left wall fit on the trailer, thankfully it does. Well, it does now, there were a couple minor, very minor adjustments. Today's picture shows the white foam insulation being glued down with some of our famous or rather infamous weights.
Insulated Left wall. Things took a bit of hunt and searching around the yard, the church and our son's yard to provide enough weights to hold down the glue covered boards. I've uploaded several pictures. You'll see we procured some empty bottles and filled them with sand. We used paint cans full with paint, a fire extinguisher, a 15 lb. barbell, two tool boxes, bricks and concrete blocks to hold the pieces down. Even then we had to start with one end and weight until that end was set to finish glueing down the rest. We sanded off the glue from the under the floor storage box that I moved too quickly and it fell and broke apart. Tomorrow night we hope to redue the box. Paul is holding up the left wall but it is upside down, so I flipped that picture and filled in the door and window. This will give you the look of how this side will appear on the trailer, I hope. It is really getting exciting to actually see pieces coming together. The wall isn't complete but we're moving right along.
Here's the pictures from today. Feb. 2, 2007 I did manage to get a picture of the side with all our weights to hold down the supports for a tight bond. Tomorrow we're going to try to build a table large enough to work on and have the three panels of plywood secure enough so we can use our clamps. I'll post the pictures tomorrow. Feb. 1, 2007 I also realized that Joyce has the same love and desire to RV the country and I encouraged her to go for it. Anyway back to the INKWELL. We've cut the opening for the door on the left hand side panels. I need to measure and layout the window frame to cut out for that same side. There is a technique to cutting those lines that involves a very straight edge and a circular saw. We called on a man from our church to lend us a hand. Neither Paul or I felt compable of making the cuts as percise and as straight as they need to be. Thanks Bob! Over the next few days we'll be getting the wall panels ready to adhere the supports on them. Once they are laid out we'll and supported, we'll turn them over and fiberglass the seams of the plywood panels. I have no pictures yet but I hope to after this weekend. Jan. 29, 2007 Two of our grandsons lent a hand this afternoon. The older one was caulking the joints of the first box, the younger used the air compressor to blow off the sawdust for us to have a clean surface to work with. We're enjoying the fact that our grandchildren are also participating in the build of the INKWELL.
Here are a couple of pics from today's prgress.
Jan. 28, 2007 We trimmed all the boards for the two side panels. We cut the corners making it a rounded corner design rather than the straight angle that you see in the diagrams of the INKWELL. We were able to adhere the first of the two boxes that go under the floor. And we started to measure the locations for the door on the left side of the trailer. (Left if you are facing the hitch end of the trailer.) So, it was a fair amount of work. I did manage to sprain a tiny muscle in my right hand that does a far amount of work. All of last night I was unable to use my right hand. Today I am able to use it but it still isn't a hundred percent. We're hoping it will be back to full strength tomorrow, as I need to work on my next novel.
Here are some pics to keep you up to date on our progress.
Jan. 25, 2007
Here are a couple of pictures of our progress.
The third panel for the floor
Jan. 24, 2007
We were able to set two of the 3/4 inch plywood down for the flooring today. In the picture you'll see the only one sheet. We were able to get another hour in after Paul attended a funeral this afternoon.
Jan. 23, 2007 We're really excited to finally put some work on the trailer itself. Tomorrow we have a two hour window and hope to finish the side supports and put on at least one if not all of the floorboards.
Jan. 22, 2007 Tonight we would have been painting the area that was resined but obviously that won't be happening today.
Jan. 20, 2007 Yesterday, we cut the floorboards to the right length and ripped a 1"x4" to 2, 1"x2"'s. Unfortunately the store didn't have the length of board we were looking for in 1"x2". Oh we also painted the axle. The man who built the trailer had painted it but we decided to put the extra layer just to protect the steel a bit longer. Monday we have to go to Palatka to find the self tapping screws that will secure the floor and braqcing to the trailer frame. If all goes well tomorrow night we'll be able to coat the underside of the floorboards with the resin, so that we can sand and paint the resin on Monday night. This will allow us to fasten the floor on Tuesday. At least that is the plan. I'll click off a photo and upload it after when we have the floor painted and ready to be placed on the trailer.
Jan. 18, 2007
Jan. 17, 2006 I joined a Tear Drop & Tiny Trailer forum a few days back and I'm learning alot with regard to construction. One gentleman suggest how we could easily have a curve on the top corners instead of the straight 45 degree angle we were looking at. We're seriously considering this option. We're looking into the various sealants to protect the floor from water. Some suggest roofing tar/sealant, others suggest epoxy and still some others have used urethane. Our decision will probably be based on availability and costs. We want to paint the floor before we attach it, so we're not doing a Michelangelo and the Sistine chapel deal under the trailer. The next problem is leveling the work area to build on the trailer as well as the area to construct the floor and sidewalls.
Thanks for following our progress,
Jan. 15, 2007 Our trailer frame won't be ready this evening as suggested by the gentleman building it. He's estimating Wednesday. I'm planning next Monday just so my hopes don't get dashed. This extra time though has given us more time to evaluate my father's suggestions for support as well as debate about putting a curve on the upper front corner of the design. Our original drawing was Inkwell Basic The shaded rectangle above the trailer is the size of the window for the opposite side of the trailer. As soon as we have delivery I'll upload the pictures of the frame and then the a picture or two of the floor construction. Jan. 12, 2007 We also purchased the floor tile for the trailer this evening, when we picked up the miter saw. We built a pair of sawhorses using old 2X4's and the inexpensive kits that are sold at most hardware stores. We purchased two sets at a cost of $3.99 per. Here's a link to a picture of a trailer that is very similar to the one being built for us. Trailer In the picture you'll notice that there is a wooden floor, ours will not be the same. There is also a rail in the front, this will not be there. Along the sides are brackets to fit sides onto this trailer, again our trailer will not have these either. As soon as our trailer is done, I'll take another picture and you can see the frame will be starting from. Things are getting exciting now as each day we manage to do a little bit more and get that much closer to our goal of having the outer shell completed by the end of March.
Jan. 5, 2007 Jan. 4, 2007 The full scale model of the INKWELL on our family room floor has been a real blessing. We've altered the floor plans I haven't drawn them out on the computer yet but the new design will give us a floor to ceiling closet and an L shaped kitchen counter-top which should translate into more storage space. We moved the sink from the right hand side of the counter to the connection of the L. This will also give us more counter space. This evening Paul and I fashioned a table to guide the wood while working with the table saw. We made were only able to measure and make two cuts before we had to close the sawing down for the evening. We live in a country area but our neighbors bedroom is not that far from our garage and we want to be good neighbors. However, it was wonderful to at least get that far in the project. As part of the storage design we are putting together 4 boxes that will fit under the floorboard with access to them from the inside of the trailer. This will give us more room for storage. Working with a 6'x12' trailer doesn't allow for much space so we're trying to max out as much possible storage places as possible.
December 31, 2006
We mapped out on our family room floor the actual size of the INKWELL, this gives us a true to life impression of how much room we really have, or don't have.
Well, I'm off to church for our Sunday evening service. Happy New Year to all of you. Our year looks to be quite full.
December 26, 2006
We also pulled a couple more windows out of a junk trailer, as well as some hinges, nobs and running lights.
Our goal is to have the shell and bed complete in time for our anniversary in late March '07.
December 22, 2006
All of that to say, Paul and I are really excited. One company can have the trailer built in four days. The steel frame will take two weeks. We don't have a time frame from the second aluminum construction company. So it is quite possible we'll be able to begin work on the trailer in Jan.
I've been working on our plans and if you're interested in seeing the outside with a peak into the interior click here.
During the time when I didn't update we purchased a few additional items for the trailer. One was another window that we pulled out of a wrecked trailer. This is the window for the front panel above the counter.
Our goal will be to have a closed in trailer by Spring. The finish work in the interior will take additional time but we should be able to make use of the INKWELL in time for our anniversary. Last year we camped in a tent. It was a cold and damp night. I look forward to being off the ground and with a heater this year. I hope we're able to get the work done in time for our anniversary trip.
Christmas is around the corner, I pray you have a blessed time with your families as we're anticipating to have with ours. I'll write on Tuesday to let you know who we went with.
P.S. The estimate we received back in September was 275 dollars lower than it was today. The steel frame is 795. We're hoping the aluminum ones are around 800
October 19, 2006
Sorry for the delay but I'll keep you posted when we begin building.
September 16, 2006
We're looking at two to three more weeks before we can have our basic trailer frame. Then we can begin work on the Inkwell.
August 26, 2006
We've found a couple of sites online that offer good prices for basic trailer frames that you have to weld. It helps with the shipping costs but you still have to factor in the welding costs. Fortunately for us we have a friend who has the equipment and says we'll only have to pay for the rods. Another alternative is a brand new already constructed trailer but that more than doubles the price. Ah, the many factors that go into purchasing items to build a trailer. In the end we'll have something we'll be very satisfied with.
At least for a year or two. Our goal is to use the INKWELL as our learning trailer then move on to rebuilding a larger trailer which we've already named as well. But I'll keep that secret until the time is right. In a little over a month I'm hoping to be fully engaged in building the INKWELL. At that time we'll add pictures and plans to keep all of you posted.
August 19, 2006
August 15, 2006
Now back to the INKWELL.
July 28, 2006
New windows run from 100 and up. Doors run from 150 and up. We paid 20 for the window and 45 for the door. Not a bad deal.
Our goal is to build the trailer for less than a thousand. Perhaps we're dreaming, we'll soon find out.
I hope to have the side panel plans redesign with the measurements of the door and window soon. When I have them, I'll upload copies.
If you can't tell, we are working on a shoe string budget and will be picking up the pieces as we can. We're hoping to purchase some, if not all, of the lumber in a few weeks after we return from our youngest son's wedding in Texas.
July 24, 2006
Tomorrow Paul and a couple of guys are going to the junkyard to take out the windows and doors from the trailer I mentioned earlier. That will be as far as we get this week.
In the meantime I hope you enjoy the sketch of the INKWELL. Click on the name and the picture should appear.
July 19, 2006 Paul and I started dreaming about refurbishing a travel trailer about two years ago. Unfortunately or fortunately depending on how you look at it, we live in the state of Florida where purchasing a used travel trailer can run you two to three times what other areas are charging for them. About four or five months ago we started looking at building a teardrop trailer. Downloaded a bunch of plans from the 30's to the 50's and pretty much decided to go build one of those. The goal was to use it for a couple years then sell it and hopefully that will allow us to purchase an even larger trailer to refurbish.
While cruising on ebay I found a tiny trailer that an average person could stand in. Both Paul and I were concerned with the size of the teardrop and the inability to stand in it. This trailer caught our attention. The owner was selling plans on ebay. The bid went out of our ballpark but it started us on a search for others. I found one called the Squidget designed by Dale Summers. I love the design of this little trailer much more than the one on ebay. However, my being female and liking to pack a few things for a trip, Paul and I decided to make our own plans merging some of the design elements we liked from others.
We're inviting you on this journey of design, construction and hopefully out first trip, which we anticipate will be some time next year. We hope you'll be able to enjoy the adventure with us and possibly learn by our trial and errors.
You're probably asking why we would go the route of designing and building our own trailer when so many lovely units are available today. It's a good question. The simple answer is Paul and I wanted a hobby that we could do together. He loves tennis and I can't play because of my carpul tunnel. I love digital photography and he's slow on the technical side of media presentations. So, we settled on this construction project because in the end it is something we will both enjoy using.
I'll be able to use it when I go on long book tours or research trips and it's small enough for a middle age gal to handle by herself. Paul and I will use it while vacationing.
Why the name?
As I mentioned before we've been dreaming and planning this for a couple years now so we've started to collect items for the trailer. Last week we purchased a stand up portable tent shower. In most locations this will not be necessary but if we are dry camping it will be cherished. Camping supplies are going on sale now as it is the end of the season so we purchased this at a good savings.
Today, July 19, 2006, we found a travel trailer that had been in a serious accident. It is literally splinters in the front end. However, we'll be able to purchase two windows and a door from the junkyard at a tremendous savings. I highly recommend checking with junkyards for some of the items you might be looking for in constructing your own trailer.
We're still looking into various frames but having the windows and door will help us with the blueprints for the left and right side panels.
I hope to post our beginning sketches on the site soon. I'll report back about the removal of the windows and door from the trailer and the process we use after we gather them from the junkyard.
Until then God bless.
Paul & Lynn |
| - Lynn A. Coleman - All Rights Reserved |